Efficient production has always been the main production goal pursued by
Door Panel CNC Machining Center manufacturers. Still, because some Door Panel CNC Machining Center enterprises lack an objective understanding of the Door Panel CNC Machining Center production line, there are some obstacles to the Door Panel CNC Machining Center automated manufacturing process The problem.
1. Various materials and processes
Because Door Panel CNC Machining Center has many materials, complex structures, and shapes, there are problems such as low production efficiency, low machining accuracy, poor product quality, high labor intensity, material waste, and weak safety.
2. Limited capital scale
Due to the constraints of market size, product process differences, manufacturing level, and labor costs, many companies choose to use the coexistence of stand-alone automation and production line automation for processing. However, there are still non-value-added labor problems such as stacking, loading, unloading, and turnover...
3. Unable to realize automatic production connection
Although some companies have spent a lot of money to purchase automation equipment for automatic processing, they still cannot adjust automatically. However, they can be automatically transmitted but cannot be controlled, failing to achieve the goal of automatic production connection: material and financial resources.
Simply put, it is difficult for Door Panel CNC Machining Center enterprises to adopt a specific automated and flexible production method for unified production due to the diverse terminal needs, production processes, enterprise scale, and resource conditions. Therefore, tailor-made solutions according to the different needs of enterprises are the best way to automate the manufacturing of Door Panel CNC Machining Center.
This requires Door Panel CNC Machining Center manufacturers to use systematic concepts, standardized thinking, and modular design to improve the flexibility of equipment supply, shorten the production cycle, and flexibly respond to the ever-changing customization needs of the market during product development and design.
1. Systematic Concept
From the perspective of applicability requirements, the Door Panel CNC Machining Center production line needs to meet the characteristics of practical design, precise control, path optimization, and green efficiency. In addition, various technologies such as material path and action optimization, dust and noise reduction, safety assurance, ERP or MES information application, processing error information filtering, and real-time code complementing key processes should be considered.
2. Standardized thinking
Establish a standardization system for special processing equipment for Door Panel CNC Machining Center, standardize the manufacture of Door Panel CNC Machining Center automation equipment, and improve the production standard requirements for each process in the Door Panel CNC Machining Center processing process.
3. Modular design
Reasonable use of the production site plane resources, the layout of suitable equipment, and production line space, combined with digital, intelligent, and networked means, can improve the automatic manufacturing level of the Door Panel CNC Machining Center.
Here, we can give an in-depth interpretation with a more specific example. Take the automatic processing production line after the door leaf composite lamination and before the painting section as an example. According to different process requirements, Door Panel CNC Machining Center door leaf automatic flexible production lines also have their differences.
Door Panel CNC Machining Centers flexible production line can not only significantly improve the dimensional accuracy, overall installation effect, and performance of solid wood composite doors but also can effectively reduce labor intensity, reduce the number of workers, and improve production efficiency and product quality, which can play a significant role. Good flexible production.